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Water Jet Cutting

Multi-axis water jet cutting machines use high-pressure water jets to cut a variety of materials. Our 5-axis water jet equipment is capable of cutting thick parts, heavy material, open- and closed-cell foams up to 10 inches thick, as well as flexible composites and thick rubber materials. This CNC programmable process works well for fast prototype Read more…

Splitting

Splitting is one of the more popular ways to alter the thickness of foam or a flexible material in order to create custom parts for your products and applications. State-of-the-art equipment provides complete material splitting capabilities, including custom thicknesses produced from rolls or blocks. Lundell offers splitting of open and closed-cell foams with densities from 1.3 Read more…

Specialty Assembly

We pride ourselves on offering customers a complete in-house solution, including specialty assembly. In fact, with countless years of experience, Lundell can assemble your products while minimizing costs and insuring quality and accuracy. We combine materials to fabricate parts that meet the most exacting and demanding requirements. Start to finish services Quick turnaround Proper placement Read more…

Slitting/Rewinding

Slitting is the process that slices rolls into thinner pieces while rewinding involves slitting materials at a tight tolerance. Lundell offers slitting/rewinding of pressure sensitive adhesives/films with slit widths from 1.5 to 60 inches and a maximum of a 24 inch diameter. Varying lengths State-of-the-art equipment Multiple applications Customizable solutions

Slitting

Lundell Manufacturing provides slitting for foam stripping of open and closed-cell foams in a roll form. We are capable of providing various roll lengths and widths, supplied on 3 inch cores. Roll stock is available with and without pressure sensitive adhesive.  We offer custom slitting of various substrates laminated to foam. Precise, consistent cuts Large Read more…

Prototyping

Need an early sample or model of a new concept? Or perhaps you are looking to explore an idea further? Lundell protyping can help. Our CNC programmable equipment enables us to satisfy your prototyping requirements accurately and cost-effectively. Fast turnaround Dimensional revision changes easily made Engineering assistance Design, development and testing Contact one of our Read more…

Materials Testing

Lundell evaluates various materials for your application using advanced methodology in order to produce fast and reliable analysis and characterization. Our expansive lab capabilities and equipment include: Instron tensile tester Environmental chamber: -100°F to 375°F w/humidity Acoustical impedance tube Flammability test chamber Testing per UL, ASTM and PSTC standards or per customer requirements

Laser Cutting

Lundell Manufacturing offers high-precision laser cutting of various materials, including close-tolerance intricate shapes and cutouts. We offer both cutting and kiss-cutting on the same part. Foams, films, plastics, foils, etc… Machine capability of +-.005 inches, part tolerances will vary depending on the material Drilling and scoring Excellent repeatability CNC programmable X-Y-Z cutting Prototype and production Read more…

Hot Roll Lamination

Hot roll laminating uses heated rollers to melt glue in varying thickness’ onto lamination films. Lundell provides hot roll lamination of pressure sensitive adhesives to most substrates. Our equipment offers adjustable speed, temperature and nip pressure to insure only the best bond. The hot-roll process allows the adhesive to wet-out into the foam creating a Read more…

Flame Lamination

Lundell offers flame lamination of dissimilar materials, including foams such as open-cell polyester and polyether, cross-linked polyethylene. Substrates include films, fabrics, vinyls, foams, pressure-sensitive materials, plus many other materials. Rolls up to 88 wide x 2 inches thick Engineered composites for OEM applications Complete fabrication capabilities